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Essentials for a New Xylitol Factory: Production Process and Staffing Plan

Essentials for a New Xylitol Factory: Production Process and Staffing Plan

May 22, 2026
Foshan Zhonghong Machinery Equipment Factory

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Foshan Zhonghong Machinery Equipment Factory

For investors and factory managers planning a new xylitol production line, a clear and complete production workflow, paired with a scientific and reasonable staffing plan, is the key to a smooth launch and stable operation. Drawing on current mainstream automated xylitol chewing gum production techniques, this article comprehensively outlines the standard production process and provides a practical staffing plan that can be implemented immediately, offering valuable reference for new production lines or factories.

  • Crunchy Coated Chiclet Bubble Gum
     
  • Mini Pastel Cube Bubble Gum
     
  • Flat Slice Fruit Bubble Gum
     

Standard Xylitol Production Line Process

1.Raw Material Pre-treatment

The main raw materials for xylitol chewing gum include xylitol, gum base, maltitol, glycerin, lecithin, and flavorings. Before production, these raw materials need to be prepared and pre-treated according to the formula.

2.Melting and Mixing

After the gum base is heated and melted, xylitol and other auxiliary ingredients are added. They are fully mixed in a mixer to form a uniform chewing gum base.

3.Extrusion and Forming

The mixed gum base is extruded through an extruder and then pressed into uniform sheet blanks by a sheet-forming machine. Common shapes include sheets and pellets.

4.Cooling and Setting

The formed chewing gum enters cooling equipment to be cooled and set at a constant temperature, ensuring the texture and stability of the product.

5.Coating and Conditioning

For hard-shell xylitol bubble gum, coating and conditioning steps are required. A coating machine is used for coating, coloring, and polishing to give the product a brighter appearance.

 

Staffing Plan for a Fully Automated Xylitol Chewing Gum Production Line

Sugar Powder Machine: 1 HC

Oven: 1 HC

Mixer: 1 HC

Extruder: 2 HC

Tablet Forming Machine: 1 HC

Cooling Tunnel: 0 HC

Screening Machine: 1 HC

Packaging: 5 HC

Aging: 1 HC

Coating: 3 HC

Aging: 1 HC

Polishing: 1 HC

Aging: 1 HC

Packaging: 5 HC

Total: 19 HC

 

The above outlines the production process and staffing allocation for a basic xylitol production line configured by Zhonghong.

 

Building a new xylitol factory requires not only selecting stable and mature equipment but also planning the production process and staffing in advance. If you have further ideas about this project, feel free to contact us. Whether it's a basic production line or a customized solution, Zhonghong can provide you with professional and reliable plans.

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